Emergency High-Velocity Chemical Clean
Overview
Frontline Global Services, in partnership with Firefly Reliability, responded to an emergency service request from a company based in Kentucky to perform a high-velocity chemical clean on the Plate and Frame Exchanger. This service was conducted under a compressed timeline with high safety standards.
Project Objectives
Safety and Efficiency
Efficiently minimize equipment downtime while ensuring all operations are conducted safely, protecting personnel and equipment.
High-Velocity Chemical Clean
Ensure all contaminants are flushed out of the plate and frame heat exchanger.
Cleanliness Standards
Achieve a final particle count of 16/14/11 or better, per industry standards (API 614), and ensure clean screens free of particulates.
Methodology
The Frontline team mobilized quickly to the site with appropriate tools. All work was completed externally, avoiding confined space entry while still meeting cleanliness expectations. Visual inspections and documentation were conducted prior to cleaning to log any anomalies or contaminants.
Process
High-Velocity Chemical Clean(FF-2020): Executed flush on plate and frame heat exchanger for lubricating oil system
Fluid Purification Process: Circulate and filter existing or newly added fluids to ensure they meet ISO 16/14/11 or better.
Project Summary
Efficient & Safe
Timely execution, proven methodology, and delivery of a thoroughly cleaned and tested system satisfied our customer’s operational and cleanliness standards, all done in a safe and fast manner.
Increased Equipment Reliability
By removing built-up contaminants, the assets are now better positioned to operate at optimum efficiency and reduce the risk of downstream issues.
Particle Counts
The final particle counts for the assets were below 16/14/11, meeting and exceeding the customer’s requirements
Conclusion
Frontline Global Services successfully completed the emergency chemical clean with efficiency, precision, and strict adherence to safety protocols. Despite the urgent timeline, the project was executed without compromising safety or quality. This swift and effective response helped minimize operational downtime and ensured the plate and frame exchanger was returned to optimal cleanliness and performance standards.
